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Businesses love our most popular custom mailer box! Elevate your product packaging and call attention to your company with a branded box. Perfect for subscription boxes, gift boxes and retail/ecommerce packaging. Read More

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    Custom Packaging Designed To Deliver Both Form & Function


    Offering personalized services to provide custom packaging that fits your brand like a glove.

    Product Details

    Custom Display Mailer Boxes

    Our custom mailer boxes serve as the perfect custom packaging to showcase your brand and products. We offer 11 different mailer box sizes designed to maximize the interior volume based on USPS Tiered Shipping Rates – allowing you to send more products without raising your shipping costs. Easy-to-use design templates and our online design tool make creating your custom packaging a breeze! And remember, you can always select “Quantity 1” to order a custom-printed proof of your display mailer box before confirming your larger order.

    Inks

    Our digital CMYK printing with UV cure ensures that the ink pops and has a slight sheen, and with no minimum quantity and quick production turnaround, you can order display boxes on demand. Use our free design tool featuring hundreds of customizable templates to create a custom mailer box that will truly wow your customers the minute it arrives at their door!

    Our Materials

    Our custom boxes are made from sturdy corrugated cardboard in fluting sturdy enough to withstand the rigors of most shipping scenarios. (We’ve all seen those packages that were abused beyond recognition…).  All designs are printed on white boxes (as opposed to kraft) to allow colors to really shine and pop.

    • Fluting: E-flute
    • Exterior material: white
    • Interior material: white

    Sizes

    9.5″ x 7.75″ x 4″ – 2nd-most popular, falls within USPS Tier 2 Shipping Rates

    • Dimensions, inside: 9.5″ x 7.75″ x 4″
    • Dimensions, outside*: 10.188” x 7.875” x 4.188”
    • Weight in ounces: 8 ounces
    • USPS Tier: .194ft3 or Tier 2

    * all outside dimensions are approximate and will vary just slightly based on assembly

    Our Process

    We digitally print your art on our corrugated boxes in CMYK, often referred to as 4-color process, ink with a UV cure. The UV cure ensures your art is set to withstand basic elements and won’t rub off. Our printers are calibrated to SWOP standards, but no two digital printers are the same and we cannot match a PMS color. Please explore our proof options.

    Designing Your Box

    Red Custom Boxes new online editor and premade box templates now make designing your custom packaging easier than ever!  Check out our tutorial video for help with designing your box!

    Proof and Sample Options

    If seeing a proof is important to you, we offer three options:

    1. Color Test:

    If you are trying to match a color, we strongly suggest using our color sampler to identify the color match you are looking for. Still see a color missing? Chat with a customer service rep and we’ll see if we can add the color for you.

    2. Proof:

    You can always order a quantity of 1 with Red Custom Boxes. This is the best way to see your art. Turn times for custom proof orders will vary, please chat with us if you have a specific deadline and we’ll mark it on your box order.

    3. Printed or Blank Samples:

    If you are just looking to see the quality of our printing, in general, or you are looking to have an extra blank thrown in with your proof order, you can order a sample mailer box.

    Product Guarantee

    We take full responsibility for the quality of our mailer boxes. If you are ever dissatisfied with the quality, reach out to us immediately. Our terms and conditions outline our policies on refunds and reprints. Our product is 100% custom. Because of this, we expect our customers to take responsibility for the art product itself. If you want to be sure the end product turns out exactly how you wanted it to, we strongly recommend that you purchase a proof before you place a full order.

    Sustainability Promise

    Red Custom Boxes, we value the role we play in supporting environmental and sustainable practices. Our raw material is supplied by companies certified by the Sustainable Forestry Initiative, (SFI). SFI is the largest single forest standard in the world – a standard backed by continuous research. Our commitment ensures that our mailer boxes are made from at least 50% recycled material and are 100% recyclable.

    Shipping

    All custom boxes are printed and shipped from our facility in Terre Haute, IN. UPS ground shipping is our default. Our boxes are packed in a corrugated cardboard box usually no more than 150 USD. each. You will receive a shipping notification when your order is being processed for shipping. Please allow 24 hours for the tracking number to populate your shipping information. Expedited shipping is available on the shipping calculator. If you require special shipping instructions such as blind shipping, a house UPS account or an alternate shipping arrangement, you must reach out to customers service to approve and process your request.
    cardboard
    Cardboard
    kraft
    Kraft
    rigid
    Rigid
    corrugated
    Corrugated
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    Embossing
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    Spot UV
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    Glass Coating
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    Matte Coating
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    12pt
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    14pt
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    16pt
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    18pt
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    Warehouse
    shipment
    Shipment
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    Shipping
    at your door
    At Your Door

    Our Related Products


    You have already done your part by formulating an amazing product, let us do our part by creating a unique custom packaging material. Have a look at our collection of boxes and find the right fit for your needs!

    Why Us?


    With Red Custom Boxes, you have a range of styles, shapes, sizes, printing, and designs of Kraft gift boxes to meet different packaging purposes. Whether you have artwork or need to make one, we offer free design assistance and samples to check the quality and finalize the design. You can enjoy bulk and wholesale discounts, an easy ordering process, and free shipping in the USA.

    Choose The Printing And Design You Desire


    Our dedicated designers ensure that custom kraft boxes align seamlessly with your brand guidelines and messaging. This consistency serves as a powerful tool in reinforcing brand recognition and building trust with your audience. Red Custom Boxes extends its dedication to quality to our customer support offerings. Our pricing reflects our commitment to helping you get the most return on your investment.

    Our company only uses paper-based material to ensure sustainability and sturdiness. The main material options that you can get from us are:
    • Kraft
    • Cardboard
    • Corrugation
    • Bux board
    • Chipboard
    • Rigid

    Yes, we give our customers a 3D mock-up before manufacturing the order in bulk quantity. If a customer wants a physical mock-up, they have to pay a small amount to get that.

    Yes, we give all our boxes in custom dimensions as the clients require.

    Our company's MOQ is just 100 boxes per order. Above 100, you can order any quantity.

    It takes us only 6 to 8 business days to deliver your order to your doorstep.

    Our company offers several printing options that fit your design requirements and budget. Some of the options that we give to our customers are:
    • Offset printing
    • Screen printing
    • Digital printing
    • Flexography
    • Gravure printing

    The cost of the box designs is a multifaceted aspect and does not depend solely on designs. Several factors contribute to the cost of the packaging, including:
    • Add-ons
    • Coatings
    • Material type
    • Box sizes
    • Selected printing option
    • Quantity

    Yes, you can get a free of cost design consultation from our designers.

    We give free of cost delivery in North America.

    Certainly, we only use sustainable material, which is paper, to manufacture the boxes. Nonetheless, the sustainability of boxes does not depend only on the material. Other factors, such as printing, coatings, and add-ons, also impact it. So, if you want a 100 % sustainable custom box, then you can fill in the quote and see what options we have for you.

    Hear from Our Customers


    Discover what our satisfied customers have to say about Red Custom Boxes and their experience with our custom-designed boxes.

    Order a Sample Kit


    Don't just imagine – experience excellence up close, as you can check our superior craftsmanship before making your decision by ordering your sample kit.

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